Aluminium Battery & Equipment Enclosures: Engineered for Safety and Performance

Aluminium Battery & Equipment Enclosures: Engineered for Safety and Performance

Model : RODF421265AC1K5W-B20


AZE's lithium battery energy storage system (BESS) is a complete system design with features like high energy density, battery management, multi-level safety protection, an outdoor cabinet with a modular design. 

  • IP55 Waterproof, Weatherproof 
  • Designed for store Lithium iron phosphate (LFP) battery chemistry
  • Fully integrated energy storage complete system in an outdoor cabinet
  • Modular and expandable design 
  • Suitable for high-rate cyclic charging and discharging scenarios
  • All-in-One integrated technology: PCs, inverters, BMS, and EMS
  • Power supply redundancy design, black start function, and off-grid operation
  • Lithium Iron Phosphate (LFP) battery with aerosol fire-extinguishing solution
  • Safety features: combustible gas, smoke, and temperature detection, active exhaust, and fire alarm
  • Expandable battery capacity up to 120KWh

 



As industries worldwide shift toward electrification and renewable energy, the demand for reliable, high-performance battery solutions has never been greater. At AZE, we specialize in manufacturing premium aluminium battery enclosures and battery equipment enclosures designed to meet the rigorous demands of modern applications. Our welded aluminium enclosures provide superior protection, ensuring the safety and longevity of your power systems.

Why Choose Aluminium for Battery Enclosures?

Aluminium enclosures offer a unique combination of strength, durability, and versatility, making them ideal for housing sensitive battery systems. Key benefits include:

  • Lightweight yet robust construction, reducing overall system weight while maintaining structural integrity

  • Excellent corrosion resistance, suitable for demanding environments including marine and industrial applications

  • Superior thermal management properties, helping to regulate battery temperature

  • EMI/RFI shielding capabilities to protect sensitive electronics

Applications Across Industries

Our aluminium battery enclosures serve diverse sectors:

  • EV Battery Enclosures: Protecting lithium-ion batteries in electric vehicles

  • Marine Battery Enclosures: Engineered to withstand harsh saltwater environments

  • Renewable Energy Enclosures: Safeguarding battery storage systems in solar and wind installations

  • Industrial Battery Enclosures: Built to endure demanding factory and manufacturing conditions

Advanced Protection Standards

AZE's battery enclosures are built to the highest protection standards:

  • IP66 Rated Enclosures and IP67 Rated Enclosures ensure complete protection against dust and moisture

  • NEMA 4X Rated Enclosures offer additional protection against corrosion and weather elements

  • Compliance with IEC Standards guarantees quality and safety for the markets

Custom Engineering Solutions

We understand that every application has unique requirements. AZE provides custom battery enclosures with:

  • Tailored dimensions and configurations

  • Specialized mounting options and cable entry points

  • Custom finishes and coatings for enhanced durability

  • Integrated thermal management systems

Comprehensive Enclosure Systems

Our battery equipment enclosures include all necessary accessories for complete system integration:

  • Secure mounting systems for various battery types

  • Ventilation and thermal management options

  • Electrical connection and cable management solutions

  • Safety features including fire resistance and emergency disconnect capabilities

Frequently Asked Questions (FAQ)

Q1: Why is aluminium a better material than plastic for a high-performance battery box?

  • A: While plastic can be cost-effective, aluminium battery enclosures offer superior strength-to-weight ratio, excellent thermal conductivity to help manage battery heat, and inherent EMI/RFI shielding. For EV battery enclosures or marine applications where structural integrity, thermal management, and durability are critical, aluminium is the definitive choice.

Q2: What does IP67 rating mean for my battery system, and is it necessary?

  • A: An IP67 rated enclosure is completely dust-tight (the "6") and can be temporarily immersed in water up to 1 meter deep (the "7"). This level of protection is crucial for marine battery enclosures, outdoor renewable energy enclosures, or any application where exposure to moisture, dust, or accidental submersion is a risk, ensuring the safety and reliability of your battery system.

Q3: Can you build a custom aluminium enclosure for my unique battery pack design?

  • A: Absolutely. AZE specializes in custom battery enclosures. We work with you to create a welded aluminium enclosure in the exact size, shape, and configuration you need. This includes custom mounting points, cable glands, connectors, and cooling interfaces to seamlessly integrate with your specific lithium battery pack or industrial battery system.

Q4: We operate in a coastal environment. How do your enclosures handle corrosion?

  • A: Our aluminium enclosures naturally form a protective oxide layer, giving them excellent corrosion resistance. For aggressive environments like coastal areas, we can apply specialized powder coatings and finishes to the aluminium battery enclosures, significantly enhancing their longevity and making them ideal as marine battery enclosures.

Q5: Are your enclosures compliant with Australian safety standards?

  • A: Yes. As a leading Australian manufacturer and supplier, we design and test our battery equipment enclosures to comply with relevant AS/NZS Standards. This ensures that when you choose AZE, you are receiving a product that meets the stringent safety and performance requirements for the local market.

Why Partner with AZE?

Whether you're developing next-generation electric vehicles, marine propulsion systems, or grid-scale energy storage, AZE's aluminium battery enclosures provide the protection and reliability your application demands.

  • Expert Engineering: Decades of experience in enclosure design and manufacturing

  • Quality Assurance: All enclosures undergo rigorous testing and quality control

  • Technical Support: Comprehensive support from design to installation

  • Proven Performance: Trusted by leading companies across multiple industries

Contact AZE today to discuss your specific requirements and discover how our battery enclosures can power your innovation while ensuring maximum safety and performance.


Specification

Environmental  
IP (Ingress Protection) Rating IP55,NEMA 4,NEMA 4X
Working Temperature -4055
   
Physical  
Color GREY RAL7035
Material Galvanized steel(Aluminum/stainless steel/Color coated steel optional)
Unit Dimensions (WxDxH) 23.63inches x 42.13inchesx78.5inches 
Unit Weight 281lbs.
Shipping Dimensions(WxDxH) 26.00inchesx45.50inches x85.00inches 
Shipping Weight  336lbs.
Weight Capacity (static load) 1000lbs.
   
Electronics  
Cooling  6800BTU Cabinet Air Conditioner (Heat Exchanger/Thermoelectric Cooler(TEC) Optional)
Heating As optional
Fans DC48V 
Power PDU(Basic or Smart),AC/DC Power,Built-in Power Optional
Sensors Door Sensor/Water Sensor/Temperature & Humidity sensor/Smoke sensor/Tilt & Shock sensor
Monitoring EMS,KVM Switches,Smart PDU
   
Certifications  
Approvals UL Standard 60950-1/CSA 22.2C, EN60529/10.91,EIA/ECA-310-E, IEC 294-2, RoHS
Safety CE
   
Warranty  
Standard warranty 1 Year 

How to Order

AZE's lithium battery energy storage system (BESS) is a complete system design with features like high energy density, battery management, multi-level safety protection, an outdoor cabinet with a modular design. 

  • Total Solution

Provide the total AC power solution for small companies or offices. Our commercial energy storage solutions are designed to meet the specific energy needs of smaller enterprises, ensuring reliable and efficient power management.

  • System Composition

Integrated with high-density battery packs, BMS, PCS or inverters, fire protection system and intelligent monitoring system,etc.

  • Flexible Collocation

Adopts distributed installation, flexible collocation according to user needs, matching different cabinets, indoor and outdoor installation


AZE provides a hybrid C&I ESS to meet the needs of energy use optimality and backup power, PCS, C&I ESS products satisfy efficient power conversion and management for grid stability. 

  • What is the capacity of the commercial ESS and can it be scaled?

The capacity of the commercial battery storage is tailored to meet the specific energy requirements of your business. Our systems are modular and can be scaled up or down depending on your needs, allowing for future expansion as your energy demands grow.

  • What types of batteries are used in the commercial ESS?

AZE's commercial energy storage utilizes a high-density LPF Battery, which is a type of Lithium-ion battery that uses iron phosphate as the cathode material. These commercial battery storage systems are known for high energy density, long life, and excellent performance at high temperatures. 

  • Can the commercial ESS be integrated with existing power systems?

Our commercial battery storage system is designed to seamlessly integrate with your existing power facilities. The commercial energy storage includes advanced inverters and power conversion systems (PCS) to ensure compatibility with both on-grid and off-grid configurations.

  • What are the benefits of using an commercial solar energy storage solution for my business?

A commercial solar energy storage solution can reduce energy costs, increase energy security, enhance reliability, and store energy during off-peak hours for use during peak demand. Furthermore, an Energy Storage System(ESS) supports sustainability efforts by integrating with renewable energy sources.

  • In the ESS, what are the related safety features?

We value ESS solution safety as the first priority, including utility-scale battery storage and residential battery storage. These systems include robust fire protection measures, excellent Battery Management Systems (BMS) to prevent overcharging and overheating, and fail-safe mechanisms to protect against faults.

 

**********Notes**********

No.
Item
Specifications
1
AC110V or 220V/DC48V, Cooling Capacity 300W-5000W
2
DC48V, Heat transfer 40W/K-200W/K
3
DC48V, Cooling capacity 100W-300W
4
Fan
AC110/220V or DC 48V 
No.
Item
Specifications
1
Fan
AC110/220V or DC 48V
2
Power Supply 
AC INPUT: 32A/1P MCB or 63A/2P MCB 
DC OUTPUT: 16A/1P MCB 
3
Environment Monitoring Unit
48VDC Communication port: RS485, TCP/IP, SNMP optional
4
Door Sensor
Monitor door open status inside cabinet and provide real time alarm.
5
Water Sensor
Monitor water status inside cabinet and provide real time alarm.
6
Tilt & Shock Sensor
Monitor shock status inside cabinet and provide real time alarm.
7
Temperature & Humidity Sensor
Monitor temperature and humidity inside cabinet and provide real time alarm.
8
Smoke Sensor
Monitor smoke status inside cabinet and provide real time alarm.

Options


Application

AZE's outdoor battery enclosures and battery racks are specifically designed for the renewable energy industry, to hold different sized batteries from all of the major battery manufacturers. The universal usability, such as in the areas of optimization of internal requirements, peak shaving, e-charging infrastructure and off-grid applications in combination with generators or fuel cells, make the system the ideal all-around storage solution.

  • Industrial off-grid solar power sytems
  • Oil & gas patch
  • Traffic control systems
  • Battery Engery Storage
  • Agriculture
  • Commercial
  • E-charging stations
  • Hotels,Theater / cinema,Supermarkets

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